Discover The Different Benefits of Using Automated Welding Systems
When it comes to automated welding, there are two types which is the fully automatic and also the semi-automatic. Everything in the fully automated welding system done for you which begins with the loading of the weldments, torch control and positioning of parts. The system is also tasked to monitor the quality and offloads the completed products.
The semi-automatic version is where only part of the processing is automatic. Normally it only involves the positioning of the torch and other equipment that affect the finished product's quality. Before you decide which automated welding system to buy, you have full knowledge on the each since they vary in price and set up. But there are benefits when it comes to automatic the welding process for your business.
You are guaranteed to have quality products with the automated welding system. Keep in mind that the weld quality greatly depends on the weld integration and repetition. The automated weld system helps you control the weld integration by using blueprint or CAD designs for reference. The weld output will remain the same as long as the process and weldments are constant. As an illustration, welding positioners place the weldments in a proper position and makes certain that it is a at the correct distance to the welding area. Since the weld positioner will make sure that weldments are positioned correctly and at the right alignment, then the weld will get the same value of torch exposure. This process will make sure that the product will be of great quality and finish all the time.
Business can also benefit from increased output. There are many constant factors involved in the automated welding system and this will decrease the set up needed for the entire process. If you invest in a system that has the capacity to work are increase welding speeds, then you will logically get increased output especially in offshore pipeline welding.
The system will also lessen the volume of scraps since the human error is decreased as well. With an automated process, the weld will only take places as long as the pre-conditions are met. Therefore, there is less errors and scraps compared to the manual process. The use of high end welding manipulators such as automated plasma cutter lessen the scraps with concise cutting.
There is also the lessened variable labor costs. Semi automated system has the capacity to generate times two the regular output generated by manual labor. You can also double this number when using the fully automated system. In case you invest money on automated system, you are guaranteed to have increase value of production and you can make sure that you will constantly get quality products.
